Name: Automatic Seal Disc Assembly Machine for Flush Valve
Availability: InStock

Automatic Seal Disc Assembly Machine for Flush Valve

Automatic assembly machine for shaft plates and rubber gaskets
Designed for high-efficiency production with a capacity of 1000–1200 pieces per hour
Features stable and reliable operation performance
Compact dimensions: 1000×900×900 mm
Adjustable working height: 750–800 mm
Fits easily into most workshop layouts
Operating power supply: 220V
Required air pressure: 0.4–0.6 MPa
Operating noise: below 85 dB for a safer work environment
Ideal equipment for large-scale mass assembly
Ensures consistent product quality and optimizes production line efficiency

Application :
Shaft Plate & Rubber Gasket Assembly
Efficiency :
1000-1200 PCS/H
Control System :
PLC (Multiple brands available)
Operator :
One operator for multiple machines
Customizable :
We provide customized assembly and testing equipment for various toilet tank components, including flush valves, fill valves, push buttons and more

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Working Process:

Part 1 Feeding: The base component (Part 1) is automatically fed into the station via a feeder or conveyor.
Part 1 Inspection: A vision system or sensor checks for defects, dimensions, and orientation of Part 1 before assembly.
Part 2 Feeding & Assembly: Part 2 is fed, positioned, and assembled onto the base component (Part 1).
Part 2 Inspection: The assembly quality, alignment, and fit of Part 2 are verified.
Part 3 Feeding & Assembly: The final component (Part 3) is fed and assembled onto the combined subassembly.
Part 3 / Final Inspection: A comprehensive check of the finished product, including assembly integrity, function, and critical dimensions.
Discharging: Qualified finished products are automatically discharged to the next stage or collection bin.

Machine Parameters:

Machine Cycle Time Analysis:

Machine Advantages:

High Cycle Efficiency

The optimized rotary indexing design ensures a theoretical cycle time of only 2.3 seconds per unit, supporting high-volume production with stable throughput.
Full-Process Inspection & Quality Control

Integrated multi-station inspection stations for all 3 parts effectively eliminate defective products at early stages, ensuring consistent assembly quality.
Compact & Integrated Structure

All feeding, assembly, and inspection processes are integrated into a single machine, saving valuable floor space and simplifying factory layout.
High Compatibility & Flexibility

Designed for 3-part assembly and testing, the system can be easily adapted for similar products with minor adjustments, maximizing your investment value.
Reliable & Low Maintenance Operation

Adopts proven industrial-grade components (PLC, servo motors, vibratory feeders) with stable performance, reducing downtime and long-term maintenance costs.

User-Friendly & Safety Compliant

Equipped with an intuitive HMI for easy operation and parameter adjustment, and fully compliant with CE safety standards for worry-free operation.

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