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Automatic Seal Disc Assembly Machine for Flush Valve
Automatic Seal Disc Assembly Machine for Flush Valve

Automatic Seal Disc Assembly Machine for Flush Valve

This automatic shaft plate and rubber gasket assembly machine is engineered for high-efficiency production, delivering 1000–1200 pieces per hour with stable performance. With compact dimensions of 1000×900×900 mm and an adjustable working height of 750–800 mm, it fits easily into most workshop layouts. Operating on 220V power and 0.4–0.6 MPa air supply, it maintains noise levels below 85 dB for a safer work environment. Ideal for mass assembly, it ensures consistent quality while optimizing your production line efficiency.

  • Application/Function :

    Shaft Plate & Rubber Gasket Assembly
  • Efficiency :

    1000-1200 PCS/H
  • Control System :

    PLC (Multiple brands available)
  • Operator :

    One operator for multiple machines
  • Customizable :

    We provide customized assembly and testing equipment for various toilet tank components, including flush valves, fill valves, push buttons and more
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    Working Process:

     

    1. Part 1 Feeding: The base component (Part 1) is automatically fed into the station via a feeder or conveyor.
    2. Part 1 Inspection: A vision system or sensor checks for defects, dimensions, and orientation of Part 1 before assembly.
    3. Part 2 Feeding & Assembly: Part 2 is fed, positioned, and assembled onto the base component (Part 1).
    4. Part 2 Inspection: The assembly quality, alignment, and fit of Part 2 are verified.
    5. Part 3 Feeding & Assembly: The final component (Part 3) is fed and assembled onto the combined subassembly.
    6. Part 3 / Final Inspection: A comprehensive check of the finished product, including assembly integrity, function, and critical dimensions.
    7. Discharging: Qualified finished products are automatically discharged to the next stage or collection bin.

     

    Machine Parameters: 

     

    Item Specification
    Overall Dimensions (L×W×H) 1000 × 900 × 900 mm
    Working Surface Height 750–800 mm
    Production Efficiency 1000–1200 pcs/H
    Operating Noise < 85 dB
    Power Supply 220V
    Air Supply Pressure 0.4–0.6 MPa

     

     

    Machine Cycle Time Analysis:

     

     

    Machine Advantages:

    • High Cycle Efficiency
       
      The optimized rotary indexing design ensures a theoretical cycle time of only 2.3 seconds per unit, supporting high-volume production with stable throughput.
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    • Full-Process Inspection & Quality Control
       
      Integrated multi-station inspection stations for all 3 parts effectively eliminate defective products at early stages, ensuring consistent assembly quality.
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    • Compact & Integrated Structure
       
      All feeding, assembly, and inspection processes are integrated into a single machine, saving valuable floor space and simplifying factory layout.
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    • High Compatibility & Flexibility
       
      Designed for 3-part assembly and testing, the system can be easily adapted for similar products with minor adjustments, maximizing your investment value.
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    • Reliable & Low Maintenance Operation
       
      Adopts proven industrial-grade components (PLC, servo motors, vibratory feeders) with stable performance, reducing downtime and long-term maintenance costs.

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    • User-Friendly & Safety Compliant
       
      Equipped with an intuitive HMI for easy operation and parameter adjustment, and fully compliant with CE safety standards for worry-free operation.
Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.