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Application :
Inlet Valve Automatic Rear Section AssemblyEfficiency :
400 PCS/HControl System :
PLC (Multiple brands available)Operator :
One operator for multiple machinesCustomizable :
We provide customized assembly and testing equipment for various toilet tank components, including flush valves, fill valves, push buttons and more
Working Process:
Inner Tube Sub-Assembly
Inlet Pipe Sub-Assembly
The inlet pipe components are introduced and securely assembled to the inner tube, ensuring a leak-proof water connection.
Valve Body Sub-Assembly
The main valve body is mounted onto the assembly, providing the housing for all subsequent components.
Valve Cover Sub-Assembly
The valve cover is fitted onto the valve body, sealing the internal mechanism and ensuring proper operation.
Float Cup Sub-Assembly
The float cup component is assembled, which is critical for controlling the water level and triggering the flush mechanism.
Mounting Hardware Installation
All required installation accessories, such as gaskets, nuts, or washers, are automatically attached, preparing the valve for final installation in the toilet tank.
Finished Product Unloading
The fully assembled drain valve is automatically unloaded from the line, ready for packaging or further quality control checks.
Machine Parameters:
| No. | Parameter | Specification |
|---|---|---|
| 1 | Overall Dimensions | 15000 × 2000 × 1800 mm |
| 2 | Operating Noise Level | <85 dB (excluding vibratory bowl feeders) |
| 3 | Power Supply | AC 220V, 50-60Hz, 15KW |
| 4 | Air Supply | Air Pressure ≥0.6 MPa |
| 5 | Production Efficiency | 400 pcs/Hour |
Machine Configurations:
| No. | Component | Brand |
|---|---|---|
| 1 | PLC Control System | Delta |
| 2 | HMI (Human-Machine Interface) | Weinview / Wecon |
| 3 | Pneumatic Components | AirTAC |
| 4 | Motors | Delta / Right |
| 5 | Linear Guide & Ball Screw | AirTAC / HIWIN |
| 6 | Sensors | Panasonic / Jiazhun |
| 7 | Push Buttons & Switches | CHINT / Schneider |
| 8 | Vision System | Panasonic / Hikvision |
| 9 | Robots | Delta |
Dedicated automatic assembly line for water inlet valves Adopts PLC control system with touch screen for intuitive and stable operation Assembly structure equipped with high-precision servo modules, pneumatic grippers and robotic arms Matched with precision vibratory bowl feeders to achieve steady parts feeding Each workstation is provided with post-assembly quality inspection Supports automatic elimination of unqualified products Maintains continuous and stable production efficiency Ensures high uniformity of finished products in whole production process
Automatic assembly line specially for drain valves PLC control system with touch screen for intuitive and stable operation Main transmission system consists of servo motors and cam indexers High-precision assembly parts: servo modules, robotic arms, pneumatic slides and grippers Feeding system adopts Japanese precision vibratory bowl feeders for steady material supply Each workstation is equipped with post-assembly inspection function Automatic rejection mechanism for defective products Maintains uniform product quality in the whole production process Delivers continuous and stable production efficiency
Special automatic assembly machine for toilet tank fill valve top seal cores PLC control system with touch screen for simple operation Equipped with high-precision pneumatic slides and grippers for stable assembly Fitted with precision vibratory feeders to guarantee steady parts feeding Each assembly workstation is integrated with quality inspection function Automatic rejection of unqualified workpieces Suitable for high-efficiency and uniform mass production of sanitary ware parts
Dedicated automatic assembly machine for water inlet valve tubes Achieves high-efficiency and high-precision assembly of plumbing valve accessories Multiple sequential working stations with complete processes Supports automatic feeding of inlet pipes Completes installation of large and small O-rings Realizes assembly of plugs and filters Built-in photoelectric inspection function for quality monitoring Driven by pneumatic cylinders and pneumatic grippers Stable operation with low failure rate Compact equipment structure and long service life Simple daily maintenance work Meets mass production demands of water valve and plumbing industries
Specialized final-stage assembly machine for toilet tank drain valves Controlled by PLC with a user-friendly touchscreen interface for intuitive and reliable operation Assembly mechanism utilizes high-precision components including servo modules, pneumatic grippers, and robotic arms Paired with precision vibratory bowl feeders to ensure consistent material supply Each station is equipped with post-assembly quality inspection Features automatic defective product rejection function Ensures stable production efficiency and high product consistency
Automatic assembly machine dedicated to drain valve buttons Equipped with PLC control system and touch screen for intuitive, stable operation Assembly mechanism adopts high-precision servo modules, pneumatic grippers and other precision pneumatic parts Matched with precision vibratory bowl feeders to realize stable parts feeding Every workstation carries out post-assembly quality inspection Supports automatic rejection of defective products Guarantees stable production efficiency and high uniformity of finished products
Automatic assembly machine dedicated to toilet buttons Equipped with PLC control system and touch screen for simple operation Adopts servo modules and high-precision pneumatic grippers to realize precise movement Precision vibratory bowl feeders for automatic raw material feeding Realizes fully automatic assembly of all toilet button components Conducts automatic quality inspection after each working procedure Intelligent automatic rejection of defective products Stable equipment operation and high production efficiency Suitable for large-scale mass production Effectively raises the yield rate of finished products
Special automatic assembly machine for toilet drain valve float cups Equipped with PLC control system and user-friendly touch screen for intuitive & stable operation Configured with high-precision servo modules and pneumatic grippers for precise assembly Matched with vibratory bowl feeders to realize steady parts feeding Quality inspection implemented after every assembly procedure Built-in automatic rejection function for defective products Ensures high consistency of finished products Maintains stable production efficiency Perfect equipment for large-batch mass production
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