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Semi-automatic Dual Station O Ring Assembly Machine
Semi-automatic Dual Station O Ring Assembly Machine

Semi-automatic Dual Station O Ring Assembly Machine

Xunnuo dual-station O-ring assembly machine adopts a manual-assisted automatic mode, featuring outstanding flexibility and wide compatibility. It effectively reduces manual difficulty in O-ring sleeving work. Compatible with various O-ring sizes and diverse product shapes, it perfectly fits special-shaped parts and is highly friendly for multi-specification and small-batch production. With high operating efficiency, it greatly boosts productivity and cuts labor costs. Its compact structure lowers transportation volume and logistics expenses. Intelligent PLC control ensures stable, precise assembly, covering nearly all conventional O-ring assembly application scenarios. Annual sales volume reaches 1000 units.

  • Application/Function :

    O ring Assembly
  • Efficiency :

    1800 Pcs/Hour
  • Control System :

    PLC (Optional Brands Available)
  • Operator :

    One person
  • Customizable :

    We provide customized assembly and testing machines for O-rings in all sizes, including miniature O-rings
  • Machine 3D Drawing

    Machine Dimension

     

     

     

    Working Process:
     
     
    Adopting "manual assistance + automatic execution" mode, the two independent stations can work simultaneously or alternately, with simple standardized steps for new operators:
     

    1. Feeding Preparation: Sort workpieces and place them nearby; pour O-rings into the vibratory bowl and check the discharge channel for smoothness.

    2. Manual Operation: Place workpieces on the positioning fixtures of both stations, which automatically clamp to ensure accurate O-ring installation.

    3. Automatic Feeding: The vibratory bowl sorts and transports O-rings to the two stations automatically, replacing manual sorting and ensuring stability.

    4. Automatic Assembly: Press the start button to start automatic assembly: pick up O-rings, expand them, coat oil (optional and adjustable via touch screen), install into workpieces, and reset.

    5. Finished Product Retrieval: Fixtures release after assembly; take finished products and place new workpieces for continuous operation.

     

    Core Features:

     

    1. High Efficiency: Two independent stations, no-load efficiency 20 times/min (10 times/min for single station), actual 30-40 pieces/min, nearly doubling production capacity.

    2. Flexible Oil Coating: Built-in spray module, on/off and oil amount adjustable via touch screen, reducing friction and improving sealing performance.

    3. Intelligent Control: Industrial PLC + Chinese touch screen, easy to operate, supporting parameter adjustment, production counting and fault alarm.

    4. Wide Adaptability: Fits different size O-rings, customizable fixtures and mechanisms for different products.

    5. Compact & Stable: Size 800×470×320 mm (with vibratory bowl),  durable and space-saving.

    6. Safety Protection: Equipped with emergency stop button and protective baffle to avoid accidents.

     

    Technical Parameters:

     

    Parameter Name
    Specific Specifications
    Remarks
    Overall Dimension
    800 x 470 x 320 mm
    Including vibratory bowl, subject to physical product
    Working Power Supply
    AC 220V/50 Hz
    Customized
    Air Supply Requirement
    > 0.5 MPa
    Dry, impurity-free workshop air
    Operation Efficiency
    No-load: 20 times/min; Actual: 30-40 pieces/min
    Depends on workpiece and operator
    Control Method
    PLC + Touch screen (Language is optional)
    Parameter adjustment, counting, alarm
    Oil Coating Function
    Optional, adjustable amount
    Precision spray, for sealing needs
    Applicable O-rings
    Diameter ≥3 mm
    Customizable
    Number of Stations
    Double stations
    Simultaneous/alternate operation
    Noise
    ≤85 dB
    Meets workshop standards

     

    Machine Configuration:

     

    No. Name Brand
    1 Operation Interface

    Weiluntong / Weikong (Optional)

      2 Pneumatic Components Airtac
    3 Linear Guide Rail Airtac
    4 Sensors Panasonic / JARO

     

    Application Scenarios:

     

    Widely used in multi-variety, small-to-medium batch O-ring assembly for:
    1. Sanitary Ware: Valve cores, faucets, shower joints (oil coating prevents water leakage).
    2. Valve Industry: Ball valves, angle valves, water meter accessories (precise positioning ensures sealing).
    3. Auto Parts: Oil/air pipe joints, gaskets (high precision and consistency).
    4. General Hardware: Hardware accessories, fasteners (no frequent equipment replacement).
    5. All applications requiring O-ring assembly.

     

    Operation and Maintenance Notes:

     

    (I) Operation Notes

     

    Operators need training; prohibit misoperation (e.g., starting without workpieces).
    Check power, air source, O-ring supply and fixture before operation.
    Press emergency stop for jamming/dev deviation; do not touch moving parts when running.
    Adjust parameters in advance to avoid O-ring damage or misalignment.
    Take/place workpieces timely to avoid finished product accumulation.
     

    (II) Maintenance Notes

     

    Shut down, clean equipment and residual O-rings after daily work.
    Weekly inspection: check fixture/expansion mechanism wear and pipe leakage.
    Monthly lubrication of moving parts to extend service life.
    Contact professionals for faults; do not disassemble independently.
    Clean and cover with dust cover when not in use for a long time.

     

     

     

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.