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Shower Front Cover Welding Machine

  • Automatic assembly and welding machine specially for shower heads
  • Equipped with vibratory bowl feeders for automatic parts feeding
  • Adopts servo-controlled ultrasonic welding system
  • Fitted with 4-axis robotic arms with visual positioning for shower body loading
  • Motion system composed of cam indexers and servo modules
  • Controlled by PLC with touch screen human-machine operation
  • Supports visual alignment for accurate positioning
  • Built with high-precision pneumatic components
  • Comes with post-assembly performance testing function
  • Automatic defective product rejection mechanism
  • Ensures high-efficiency and stable reliable production
  • Application :

    Shower head assembly and welding
  • Efficiency :

    420 PSC / H
  • Control System :

    PLC (Multiple brands available)
  • Operator :

    One operator for multiple machines
  • Customizable :

    We provide customized equipment for various shower heads Assembly, Welding, Testing
  •  
     
     
    Machine 3D Description
     
     
     
    Machine Dimensions
     
     
    Machine Descriptions:
     
    • 1. The water inlet, threaded cap, outlet panel, screw cap, and screws are fed via vibratory bowl feeders.
    • 2. Ultrasonic welding is performed using servo motor-driven welding systems.
    • 3. The shower body is manually placed, then loaded by a 4-axis robotic arm with vision guidance.
    • 4. The main drive uses a cam indexer, while the translation mechanism adopts servo modules.
    • 5. The outlet panel is positioned via visual alignment.
    • 6. The equipment is controlled by a PLC with HMI touchscreen operation.
    • 7. The assembly mechanism uses high-precision pneumatic components including servo modules, pneumatic grippers, and robotic arms.
    • 8. Post-assembly inspection is performed at each station to verify proper assembly and reject defective products.
     
    Working Process:
     
     
     
     
    • Step 01:  Manually place the shower head body onto the conveyor belt
    • Step 02:  Robotic arm loads the shower head body onto the fixture
    • Step 03:  Assemble the water inlet head
    • Step 04:  Ultrasonic welding of the water inlet head
    • Step 05:  Assemble the threaded cap
    • Step 06:  Flip the shower head body assembly
    • Step 07:  Load the shower head body assembly onto the fixture
    • Step 08:  Assemble the outlet panel
    • Step 09:  Ultrasonic welding of the outlet panel
    • Step 10:  Screw fastening assembly
    • Step 11:  Assemble the screw cap
    • Step 12:  Discharge finished products to the conveyor belt
    • Step 13:  Manual collection of finished products

     

    Machine Parameters:

     

    No. Item Specification
    1 Overall Dimensions 3300×2400×2000 mm (including vibratory bowl feeder, subject to the actual product)
    2 Noise Level Working noise < 85 dB (excluding vibratory bowl feeder)
    3 Power Supply 220V
    4 Air Supply Air pressure ≥ 0.6 MPa
    5 Equipment Efficiency 420 pcs/h
     
     
    Machine Configurations:
     
     
    No. Name Brand
    1 PLC Control System Delta
    2 HMI (Human-Machine Interface) Weiluntong / Vigo
    3 Pneumatic Components Airtac / SMC
    4 Servo Motor Delta / Ruite
    5 Speed Control Motor Zhongda / Yutian
    6 Linear Module Chuangfeng / Maikesi
    7 Linear Guide & Ball Screw Airtac / HIWIN
    8 Sensor Panasonic / Jiazhun
    9 Robotic Arm Delta / Yamaha
    10 Vision Camera System Hikvision / Dahua / OPT

     

     

     

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Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.