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XUNNUO Customized Fill Valve Diaphragm Automatic Assembly Machine

  • Special automatic assembly machine for toilet tank fill valve top seal cores
  • PLC control system with touch screen for simple operation
  • Equipped with high-precision pneumatic slides and grippers for stable assembly
  • Fitted with precision vibratory feeders to guarantee steady parts feeding
  • Each assembly workstation is integrated with quality inspection function
  • Automatic rejection of unqualified workpieces
  • Suitable for high-efficiency and uniform mass production of sanitary ware parts
  • Application :

    Toilet inlet valve seal assembly
  • Efficiency :

    800 PCS/H
  • Control System :

    PLC (Multiple brands available)
  • Operator :

    1 Person (Refill the material)
  • Customizable :

    We provide customized assembly and testing equipment for various toilet tank components, including flush valves, fill valves, push buttons and more
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    Machine 3D Drawing

     

     

    Machine Description:

     

    • PLC-controlled system with touchscreen operation for simple, reliable handling
    • High-precision assembly using pneumatic slides and grippers
    • Precision vibratory bowl feeders for consistent material supply
    • In-process quality inspection at every station
    • Automatic rejection of defective products
    • Ensures high product consistency and stable production efficiency

     

    Machine Working Process:

     

    1. 1. Lifting Rod Loading: The lifting rod components are automatically fed into the system via a precision vibratory bowl feeder, ensuring consistent and continuous material supply.
    2. 2. Lifting Rod Inspection: The system performs a visual or mechanical inspection to verify the presence and quality of the lifting rod, rejecting any defective parts before assembly.
    3. 3. Rubber Washer Loading: Rubber washers are individually fed and positioned, ready for assembly onto the lifting rod.
    4. 4. Rubber Washer Assembly: Pneumatic slides and grippers precisely press-fit the rubber washer onto the lifting rod, ensuring proper seating and alignment.
    5. 5. Rubber Washer Inspection: The assembled rubber washer is checked for correct installation, position, and integrity to prevent leaks or assembly failures.
    6. 6. Connecting Rod Loading: Connecting rod components are fed into the assembly station, ready to be joined with the lifting rod assembly.
    7. 7. Connecting Rod Assembly: The connecting rod is automatically attached to the lifting rod and washer assembly using precision assembly mechanisms.
    8. 8. Connecting Rod Inspection: A final check verifies the complete assembly, ensuring all components are correctly fitted and functional.
    9. 9. Finished Product Unloading: Qualified finished assemblies are automatically unloaded from the line, while any remaining defective products are rejected.

     

    Machine Parameter:

    Parameter Specification
    Overall Dimensions 1600 × 1000 × 1800 mm
    Noise Level Operating noise < 85 dB (excluding vibratory feeder)
    Power Supply Voltage: 220 V; Power: 1.3 kW
    Air Supply Pressure: ≥ 0.5 MPa; Air consumption: ≈ 80 L/min
    Production Efficiency 800 pcs/h (pieces per hour)

     

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.