Automatic Flush Valve Base Assembly Machine

Machine 3D Drawing

Machine Description:

• 1. Feeding System: The base is manually placed at the loading station, while all other parts (rubber gasket, metal bracket, bolt, end cap) are automatically fed via vibration bowls for consistent, fast part delivery.
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• 2. Control & Operation: Equipped with PLC control and a touchscreen interface, enabling intuitive parameter adjustment, production monitoring, and fault diagnosis.
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• 3. Assembly Mechanism: The assembly stations adopt precision pneumatic components, including pneumatic slides, grippers, and linear modules, ensuring accurate and reliable assembly of each part.
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• 4. Structure & Discharge: The machine frame is constructed from 50×50×2 square steel tubes for stable, long-lasting performance. Completed assemblies flow out via a continuous conveyor for streamlined collection.
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  Working Process:

   

  1. Base Loading

      

     The main base component is manually placed onto the station conveyor.
  2.  

     Gasket Assembly

      

     The rubber gasket is automatically installed onto the base to ensure a water-tight fit.
  3.  

     Base Confirmation / Verification

      

     A check is performed to confirm the base and gasket are correctly seated before proceeding.
  4.  

     Bolt Assembly

      

     Bolts are fed automatically and pre-positioned into the base.
  5.  

     Fastening of Metal Bracket with Bolts

      

     The metal structural bracket is secured onto the base by tightening the bolts.
  6.  

     End Cap Assembly & Missing Part Inspection

      

     The end cap is installed, and a station checks for any missing components (especially the metal bracket).
  7.  

     Finished Product Sorting & Discharge

      

     Completed assemblies are automatically sorted and conveyed out of the machine.

      

      

     Machine Parameters:

      

     Item	Specification
     Overall Dimensions	4400 (L) × 2600 (W) × 1800 (H) mm (for reference only)
     Noise Level	≤ 85 dB during operation
     Power Supply	220V, 1.2 kW
     Air Supply	≥ 0.5 MPa
     Production Efficiency	500 pcs/h (pieces per hour)