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Multi-functional Integrated Rubber Cutting Machine with Loading & Unloading （Model 02）

Multi-functional Integrated Rubber Cutting Machine with Loading & Unloading （Model 02）

This integrated rubber feeding and processing unit supports edge trimming, cutting, weighing and automatic feeding to vulcanizing presses. It works stably for rubber strips of 50-90 hardness and 1-10mm thickness, enabling precise weight control to cut material costs.
 

Equipped with comprehensive safety devices like anti-collision sensors and safety light curtains, it offers optional manual or automatic demolding. Its ergonomic design eases operation and mold replacement. Production data can also be connected to WIP systems for smart management.

  • Application/Function :

    Rubber Cutting

  • Efficiency :

    5-6 S / Strip

  • Control System :

    PLC

  • Operator :

    1 operator can monitor multiple machines.
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  • No. Function 02 Model
    1 Edge Trimming Automatically adjusts preset trimming distance; adjustable trimming range (150-550 mm)
    2 Automatic Weighing & Sorting Yes
    3 Same-Mold Strip Material Sizing Configurable
    4 Oil Paper Recycling Intelligent synchronous oil paper take-up
    5 Data Backup & Retrieval Yes (data can be retrieved anytime)
    6 Material Shortage Alarm Yes
    7 Pause After Single Cut (Configurable) Yes, automatically cuts next mold after material retrieval
    8 Remote After-Sales Service Automatically logs abnormal data; supports remote collaborative troubleshooting

     

    No. Parameter Name Specification
    1 Working Voltage 220V
    2 Maximum Power 400 W
    3 Applicable Machine (Vulcanizing Press) 200 T - 500 T
    4 Equipment Dimensions L 1850 mm × W 1015 mm × H 2100 mm
    5 Maximum Roll Diameter φ400 mm
    6 Suitable Mold Size Max. 600mm × 600 mm
    7 Cutting Material Thickness 2~12 mm
    8 Distance from Extended Arm Bottom to Ground 1300 mm
    9 Material Pick-up Tray Size 550 mm × 550 mm
    10 Maximum Equipment Length in Semi-Automatic Application 2500 mm

     

     

    Equipment Advantages: 

    1. This integrated system combines edge trimming, cutting, weighing, sorting, automatic weight adjustment, material arrangement, automatic feeding to the vulcanizing press, and finished product demolding in one seamless workflow.
     

     
    2. Compact yet powerful, the equipment features user-friendly operation and high versatility. It supports feeding requirements for variable-width strips (with inconsistent rubber weights) and uneven spacing, delivering exceptional adaptability to diverse production needs.
     

     
    3. The motor-driven cutting system ensures smooth, fast, and high-torque operation, suitable for rubber materials with hardness of 50–90 Shore A and thickness of 1–10 mm.
     

     
    4. The process is contamination-free for rubber strips, eliminating the need for intermediate transfer between cuts and molding cycles.
     

     
    5. Each rubber strip benefits from precise weight control and automatic accurate arrangement. Without weighing and sorting functions, over-weight material would cause excessive flash, waste rubber, and downstream processing issues; under-weight material would lead to under-filled parts, scrap, and increased operational costs. With our system, the precise, consistent length of each strip allows for exact weight calculation and control. Even a 0.1 g average saving per strip translates into significant cumulative material cost reductions over production runs.
     
    6. Optional automatic or manual demolding mode.
     
    7. Advantages of automatic feeding with manual demolding
     
    8. Precise control over the weight and length of each rubber strip.
     
    9. Fast and accurate placement of rubber material for each mold.
     
    10. Manual demolding allows for real-time inspection of every molded product’s quality and mold condition.
     
    11. The single operator assigned to monitor the machine can manage multiple units simultaneously, only needing to perform the demolding step.
     
    12. This system significantly reduces material costs and improves overall product quality.
     

     

    Overall Introduction:

     
    Process Flow:
     
    The feeding system cuts rubber strips to the required weight and positions them → The strip pick-and-place mechanism retrieves the rubber strips → The strips are fed into the mold simultaneously → Vulcanization takes place in the vulcanizing press → Manual or automatic demolding.
     
    The feeding transfer slide is set at the same height as the operator station, eliminating the need for a separate work platform. This design facilitates manual demolding, mold changes, and other operations.
     
     
    Safety Features:
     
      • The feeding mechanism is equipped with anti-collision sensors (which also provide mold protection).
      • The transfer mechanism of the feeding system is fitted with anti-collision edge sensors.
      • The material pick-up area is protected by safety light curtains.
      • The feeding mechanism includes mechanical limit stops.
      • The manual feed start button is located outside the safety zone.
      • Multiple emergency stop switches (power-off switches) are installed at key points.
     
      • Data can be integrated with WIP (Work-in-Progress) systems.
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Hot Tags :

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Rubber strip cutting and weighing machine

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Subject : Multi-functional Integrated Rubber Cutting Machine with Loading & Unloading （Model 02）

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