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Automatic Water Meter Plug Assembly Machine
Automatic Water Meter Plug Assembly Machine

Automatic Water Meter Plug Assembly Machine

This fully automatic water meter plug assembly machine features vibratory bowl feeders for base, flat plug and cylindrical plug loading. Equipped with a cam indexer main drive and servo modules for translation and assembly, it ensures high precision. Controlled by PLC with touchscreen operation, it uses pneumatic grippers and precision components. With a 900 pcs/h output, it verifies assembly quality at each station and rejects defective parts. Operating at 220V, ≥0.6 MPa air pressure, and under 85 dB noise, it delivers reliable, efficient production.  

  • Application/Function :

    Water Meter Plug Assembly
  • Efficiency :

    900 PCS/H
  • Control System :

    PLC
  • Operator :

    1 Person (Refill the material)
  •  

    Machine 3D Drawing

     

    Machine Dimension

     

    Working Process:

    • Base Loading
    • Base Inspection
    • Flat Plug Orientation (Front/Back Sorting)
    • Flat Plug Assembly
    • Flat Plug Press-Fit & Inspection
    • Cylindrical Plug Assembly
    • Cylindrical Plug Press-Fit & Inspection
    • Finished Product Discharging

     

    Machine Description:

    • 1. The base, flat plug, and cylindrical plug are fed via vibratory bowl feeders.
    • 2. The main drive uses a cam indexer, and the translation mechanism adopts servo modules.
    • 3. The equipment is controlled by PLC and operated via a touchscreen.
    • 4. The assembly mechanism utilizes servo modules, pneumatic grippers, and other precision pneumatic components.
    • 5. After each assembly process, the system checks if the assembly is completed correctly and rejects defective products.

     

    Machine Parameter:

     

    Parameter Specification
    Overall Dimensions 1950 x 1100 x 1800 mm (including vibratory bowl feeder)
    Noise Level Operating noise < 85 dB (excluding vibratory bowl feeder)
    Power Supply 220V
    Air Supply ≥ 0.6 MPa
    Equipment Efficiency 900 pcs/h

     

     

    Machine Advantages:

     

    1. Fully Automatic Operation: The base, flat plug and cylindrical plug are automatically fed by vibratory bowl feeders, with the entire process from assembly to discharge automated, greatly reducing labor costs.
    2. High Production Efficiency: Achieves a stable output of 900 pieces per hour, meeting the demands of high-volume orders.
    3. Precise & Stable Assembly: Equipped with a cam indexer and servo modules, controlled by PLC, ensuring high positioning accuracy and consistent assembly quality.
    4. In-line Quality Control: Press-fit inspections are conducted after each process, with automatic rejection of defective parts to avoid batch rework.
    5. User-friendly Operation: Features a touchscreen interface for intuitive parameter setup and real-time monitoring, making operation and maintenance simple.
    6. Low Noise & Reliable Performance: Operating noise is below 85 dB, suitable for workshop environments with stable and reliable performance.

     

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.