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Application :
Water Meter Gear Shaft Component AssemblyEfficiency :
720 PCS/HControl System :
PLCOperator :
1 Person (Refill the material)
Machine 3D Drawing
Machine Dimension
Machine Work Flow:
Gear Shaft Loading → Magnetic Ring Sorting & Loading → Magnetic Ring Orientation Correction → Magnetic Ring Press-Fitting onto Gear Shaft → Finished Product Unloading
Machine Parameter:
| Specification Item | Parameter |
|---|---|
| Overall Dimensions | 1300×600×1800 mm (including vibration bowl feeder) |
| Noise Level | Operating noise < 85 dB (excluding vibration bowl feeder) |
| Power Supply | 220 V |
| Air Supply Pressure | ≥ 0.6 MPa |
| Equipment Efficiency | 720 pcs/h (pieces per hour) |
Machine Configurations:
| Component Type | Component Brands |
|---|---|
| Cylinder | AirTAC / SMC |
| PLC | Delta |
| Servo Motor | Leadshine / (Leadshine) / Delta |
| Linear Module | Chuangfeng / Maxco |
| Sensor | Panasonic / JaiZhun |
| Speed Control Motor | Zhongda / Yutian |
| CCD System | Hikvision / Dahua / OPT |
| HMI (Touch Screen) | Wecon / Weinview |
| Robot | Delta / Yamaha |
High processing efficiency: Automatically finish gear shaft feeding, magnetic ring sorting & positioning, press-fitting and finished product discharging, with output up to 720 pieces per hour Overall dimension: 1300×600×1800 mm (vibration bowl feeder included) Premium matching parts: Adopts AirTAC/SMC cylinders, Delta PLC, Panasonic sensors and other reliable brand components Application performance: Delivers stable and high-precision assembly, specially matched for water meter production lines
High production efficiency with an output of 720 pieces per hour Integrated full processes including plug feeding, impeller assembly, press-fitting, pin mounting, magnetic ring assembly & polarity sorting, and finished product discharging Adopts high-quality brand components of SMC, Delta, Panasonic and more Assembly precision reaches ±0.02mm for stable equipment operation Adopts PLC automatic control system Suitable for mass production of error-free water meter cores
Adopts vibratory bowl feeders to automatically feed bases, flat plugs and cylindrical plugs Uses cam indexer main drive plus servo translation and assembly modules for high assembly precision Equipped with PLC control and touch screen operation, matched with pneumatic grippers and precision parts Production capacity reaches 900 pieces per hour Each station carries out assembly quality inspection and automatically rejects defective products
Equipped with vibratory bowl feeders for automatic feeding of base housings and positioning pins Adopts servo translation & assembly structures and high-precision pneumatic grippers Supports PLC control and touchscreen operation for stable running Each station comes with post-assembly inspection to automatically eliminate defective products Compact body, low noise, high production capacity up to 720 pieces per hour Perfectly suitable for streamlined water meter assembly production lines
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