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Automatic PVC Hose Assembly Machine
Automatic PVC Hose Assembly Machine

Automatic PVC Hose Assembly Machine

This automatic PVC hose assembly machine features manual U-type feeding for hoses (500-2000mm) and vibratory bowl feeding for ferrules and core rods. It adopts servo modules for translation and crimping, plus moving clamp and high-precision pneumatic components. Controlled by PLC and operated via touch screen, the machine conducts post-assembly inspection at each station and automatically rejects defective products, ensuring stable performance and qualified finished parts.

  • Application/Function :

    Automatic PVC Hosing Assembly Machine
  • Efficiency :

    N/A
  • Control System :

    PLC (Multiple brands available)
  • Operator :

    One operator for multiple machines
  • Customizable :

    We offer customized equipment for pipe cutting, assembly and other processes for various types of pipes
  • Machine 3D Description

    Machine Dimension

     

    This automatic PVC hose assembly machine is professionally designed for hose assembly work. PVC hoses with a length ranging from 500 mm to 2000 mm are manually loaded and transported to the moving fixture through U-type feeding mode. Ferrules and core rods are automatically supplied by vibratory bowls to improve feeding efficiency.
     
    The main drive is realized by moving clamp mechanism, while the translation structure and crimping process are both driven by high-performance servo modules and servo motors. The whole assembly unit is fitted with servo modules, pneumatic grippers and other precision pneumatic parts for accurate operation.
     

    The equipment applies PLC control system and human-machine touch screen for simple and convenient operation. After each assembly procedure, real-time quality inspection is carried out. Any unqualified products will be automatically rejected, effectively guaranteeing product yield and production quality.
     
     
    Working Process:
     
    1. PVC Hose Manual Loading → 2. Simultaneous Assembly of 2 Ferrules → 3. Ferrule Inspection → 4. Assembly of Left & Right Core Rods → 5. Left & Right Core Rod Inspection → 6. Left Ferrule Crimping → 7. Right Ferrule Crimping → 8. Finished Product Unloading
     
    Machine Parameters:
     
     
     
    No. Item Specification
    1   Overall Dimension 4750×1250×2100 mm (including vibratory bowl, subject to the actual product)
    2   Noise Level Working noise < 85 dB (excluding vibratory bowl)
    3   Power Supply 220V, 50 Hz
    4   Air Supply Air pressure ≥ 0.6 MPa
    5   Equipment Efficiency 600 pcs/hour
     
    Machine Configurations: 
     
     
     
    No. Component Name Brands
    1 PLC Control System Delta
    2 HMI (Human-Machine Interface) Weinview / Wecon
    3 Pneumatic Components AirTAC / SMC
    4 Servo Motor Delta / Rite
    5 Speed Control Motor Zhongda / Yutian
    6 Linear Modules Chuangfeng / Maikeosi
    7 Linear Guide & Ball Screw AirTAC / HIWIN
    8 Sensors Panasonic / Jai Zhun

     

     

    Equipment Advantages:

     
    1.  
    2. 1. High efficiency and stable production: The equipment achieves a capacity of up to 600 pieces per hour, ensuring consistent assembly quality and high production efficiency.
    3. 2. Strong compatibility: It supports PVC hoses with lengths ranging from 500 mm to 2000 mm, meeting the production needs of multiple specifications.
    4. 3. Precise assembly: Servo modules and pneumatic grippers are used for accurate positioning and crimping, ensuring the assembly quality of each product.
    5. 4. Full-process quality control: Each assembly station is equipped with inspection functions, and defective products are automatically rejected to effectively reduce the defect rate.
    6. 5. Reliable configuration: It adopts well-known brand components such as Delta PLC, AirTAC/SMC pneumatic parts, and Panasonic sensors, ensuring stable operation and long service life.
    7. 6. Easy operation and maintenance: PLC control with a touch screen interface is adopted, which is user-friendly and convenient for daily operation and troubleshooting.
    8. 7. Environmentally friendly and safe: The working noise is below 85 dB, meeting the safety and environmental protection standards of the workshop.
     

     

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

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Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.