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Automatic Flexible Hose Assembly Machine
Automatic Flexible Hose Assembly Machine

Automatic Flexible Hose Assembly Machine

Operators feed steel wire hoses: U-type feeding for 500-2000 mm hoses, single-side assembly for shorter ones. Core rods and nuts are assembled via flexible vibratory feeders, vision system and manipulators for multi-part compatibility. Sleeves are supplied by vibratory feeders. The machine uses moving clamps, servo modules for translation and assembly. Controlled by PLC with touch screen. Equipped with precision pneumatic components. Post-assembly inspection and defective product rejection are available.

  • Application/Function :

    Flexible Assembly of Steel Wire Hoses
  • Efficiency :

    N/A
  • Control System :

    PLC (Multiple brands available)
  • Operator :

    One operator for multiple machines
  • Customizable :

    We offer customized equipment for pipe cutting, assembly and other processes for various types of pipes
  •  

    Machine 3D Description

     

    Machine Dimension

     

    Working Process:

     

    • Step 1: Manual loading of steel wire hoses
    • Step 2: Simultaneous assembly of 2 sleeves
    • Step 3: Sleeve inspection
    • Step 4: Assembly of left core rod and nut
    • Step 5: Inspection of left core rod and nut
    • Step 6: Left sleeve crimping
    • Step 7: Assembly of right core rod and nut
    • Step 8: Inspection of right core rod and nut
    • Step 9: Right sleeve crimping
    • Step 10: Air pressure testing of steel wire hose (4 stations)
    • Step 11: Test completed, finished product discharge
    • Step 12: Finished product discharge via conveyor belt

     

    Machine Configurations:

     

    No. Component Name Brands
    1 PLC Control System Delta
    2 HMI (Human-Machine Interface) Weilun / TouchWin
    3 Pneumatic Components AirTAC / SMC
    4 Servo Motor Delta / Right
    5 Speed Control Motor Zhongda / Yutian
    6 Linear Modules Chuangfeng / Makos
    7 Guide Rails & Ball Screws AirTAC / HIWIN
    8 Sensors Panasonic / Jiazhun
    9 Robotic Manipulator Delta / Yamaha
    10 Machine Vision System Hikvision / Dahua / OPT

     

    Equipment Advantages:

     

    1. 1. Wide Compatibility: Supports 500–2000 mm steel wire hoses and multi-spec core rods/nuts.
    2. 2. Stable Feeding: Flexible vibratory feeders with vision guidance prevent jamming.
    3. 3. Precision Assembly: Servo modules + pneumatic grippers ensure consistent crimping.
    4. 4. Full QC: In-line inspection + air testing, with auto rejection of defects.
    5. 5. Easy Operation: PLC + touch screen, using common-brand parts for low maintenance.
Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.

Leave A Message

Leave A Message
If you are interested in our machines and want to know more details,please leave a message here,we will reply you as soon as we can.