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Application :
Cartridge Locker AssemblyEfficiency :
800 PCS/HControl System :
PLC (Multiple brands available)Operator :
1 Person (Refill the material)Customizable :
One operator for multiple machines
Machine Descriptions:
1. Automatic Valve Core Feeding
2. The equipment adopts PLC control with HMI (Touch Screen) operation.
3. The assembly mechanism of the equipment uses high-precision pneumatic components such as pneumatic slides and pneumatic grippers.
4. Each assembly process is followed by pass/fail inspection, with defective products automatically rejected.
Machine Parameters:
| Parameter | Specification |
|---|---|
| Overall Dimensions | 1600 × 1100 × 1000 mm |
| Noise Level | Operating noise < 85 dB |
| Power Supply | 220V, 0.8 kW |
| Air Supply | ≥ 0.5 MPa |
| Production Rate | 800 pcs/h |
Machine Functions:
1. 8-station rotary design for high-throughput parallel processing
2. PLC-controlled system with intuitive touch screen operation
3. High-precision pneumatic slides and grippers for stable assembly
4. 100% in-process inspection at every station
5. Automatic rejection of defective products
6. Consistent assembly quality with low error rates
7. Customizable tooling for different valve core specifications
8. Compact footprint, easy to integrate into existing production lines
9. Low maintenance design for long-term reliable operation
10. High efficiency with reduced labor cost
Feeding configuration: Equipped with vibratory bowl feeders to realize continuous automatic feeding Control system: Adopts PLC control and HMI touchscreen operation, stable operation and easy to use Handling structure: Fitted with precision pneumatic slides and grippers for workpiece handling Air tightness test unit: Outfitted with imported brand valve groups to ensure reliable air tightness testing Quality inspection: Each finished component will be inspected after assembly Production advantages: Stable product quality, high production efficiency, and realize zero-defect production Sales performance: Cumulative sales volume of this model exceeds 100 units
Feeding system: Equipped with a vibratory bowl to realize automatic feeding Control system: PLC control matched with HMI touchscreen, convenient for parameter setting and real-time monitoring Gripping structure: Adopts high-precision pneumatic slides and grippers as clamping components Airtight testing parts: Fitted with imported brand airtight valve groups Quality detection: All assembled workpieces are subject to full inspection to guarantee stable quality and reliable performance Sales data: Cumulative sales volume of this machine exceeds 100 units
This project targets manufacturers of sanitary and kitchen valve cartridges, used in mixing valves and faucets. It addresses key pain points: low manual assembly efficiency, inconsistent fitting of special-shaped and O-rings, and poor angle alignment between handles and dials. The custom-developed automatic assembly machine, built based on customer samples, automates the full assembly of cartridges, including valve bodies, rings, ceramic discs, dials, seals, and handle components, ensuring high efficiency and consistent quality.
Feeding function: Supports automatic material feeding to simplify the whole production process Control system: Equipped with PLC control system and touch screen, operation is simple and intuitive Assembly structure: Fitted with high-precision pneumatic slides and pneumatic grippers to maintain stable running performance Automatic quality inspection: Automatically inspect product quality after every assembly procedure Defect removal: Unqualified defective products will be automatically rejected Production benefits: Achieves fully automatic production, lifts production efficiency and ensures stable and uniform product quality
Overall workflow: Integrated one-stop production process covering component feeding to finished product testing Target industry: Customized for sanitary ware manufacturing Functional integration: Integrates assembly, lubrication and quality inspection into one continuous production line Automation advantage: Fully automatic operation greatly reduces manual participation Product quality: Ensures uniform and reliable assembly effect for all valve cores, cuts human errors and improves production stability Finished product performance: Guarantees long-term leak-free use of assembled valve cores Layout feature: Compact structure, easy to connect with existing production lines Core value: Realizes high production efficiency and stable qualified output
Professionally developed for plumbing valve manufacturing Fully automatic feeding, positioning, assembly and testing to raise efficiency and product uniformity Equipped with premium mechanical parts and stable control system for reliable low-failure operation Easy operation and maintenance, fit for mass production of all kinds of sanitary valves Help valve makers cut labor expenses and upgrade production lines
Testing efficiency: High production capacity, with a testing speed of 900 pieces per hour Application scope: Professionally used for comprehensive performance and air tightness testing of faucet and plumbing valve cartridges Operation & testing effect: Stable equipment operation and highly accurate test data Automatic workflow: Realizes fully automatic feeding, testing and sorting, significantly lowering labor demand Service life advantage: Adopts durable spare parts to support long-term stable operation Production value: Perfectly matched with mass production lines, greatly lifting testing efficiency and product yield for valve core manufacturers
Feeding function: Equipped with automatic valve core feeding function Control system: Adopts PLC control with touchscreen interface, simple to operate Assembly structure: Uses precision pneumatic slides and grippers to ensure stable and accurate assembly performance Quality inspection & screening: Automatically inspect installation quality after each assembly process, defective products will be rejected automatically Equipment characteristics: High operation efficiency and low maintenance cost Production effect: Output stable and consistent assembled products to satisfy industrial production requirements
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