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This project targets manufacturers of sanitary and kitchen valve cartridges, used in mixing valves and faucets. It addresses key pain points: low manual assembly efficiency, inconsistent fitting of special-shaped and O-rings, and poor angle alignment between handles and dials. The custom-developed automatic assembly machine, built based on customer samples, automates the full assembly of cartridges, including valve bodies, rings, ceramic discs, dials, seals, and handle components, ensuring high efficiency and consistent quality.
Application/Function :
Piano cartridge valve assemblyEfficiency :
600 PCS/HControl System :
PLC (Multiple brands available)Operator :
One operator for multiple machinesCustomizable :
We provide assembly and testing machines for various valve components and complete valve units.
Exploded View Drawing
Machine Work Flow:
Machine Parameter:
| Parameter | Specification |
|---|---|
| Footprint Size | 2500 x 2300 x 1800 mm |
| Noise Level | Working noise < 85 dB |
| Power Supply | Voltage: 220V, Power: 5 KW |
| Air Supply | Air pressure ＞ 0.6 MPa |
| Production Efficiency | 600 pcs/H |
Machine Configuration:
| Component Type | Default Brand |
|---|---|
| Cylinder | AirTAC |
| PLC | Delta |
| Servo Motor | Leadshine / Raytheon |
| Linear Module | Chuangfeng |
| Sensor | Jiazhun / Panasonic |
| Speed Regulating Motor | Yutian |
| CCD Vision System | Hikvision |
| HMI / Touch Screen | Weinview |
| Air Leak Test Valve Manifold | SMC |
| Robot | Delta |
Machine Advantages:
This automatic Cartridge assembly and testing machine features vibratory bowl feeders for continuous material loading. Controlled by PLC with HMI touchscreen operation, it ensures stable, user-friendly performance. Its handling system uses precision pneumatic slides and grippers, while imported brand valve groups guarantee reliable air tightness testing. Every component undergoes post-assembly inspection, ensuring consistent quality, high efficiency, and zero-defect production. This model has sold over 100 units in total.
This slow-open cartridge assembly machine features automatic feeding via a vibratory bowl. It adopts PLC control with HMI touchscreen operation for easy setup and monitoring. Its gripping mechanism uses precision pneumatic components, including slides and grippers, while the airtight valve group uses imported brand parts. Every assembled part undergoes full inspection to ensure consistent quality and reliable performance. Cumulative sales exceed 100 units
This project targets manufacturers of sanitary and kitchen valve cartridges, used in mixing valves and faucets. It addresses key pain points: low manual assembly efficiency, inconsistent fitting of special-shaped and O-rings, and poor angle alignment between handles and dials. The custom-developed automatic assembly machine, built based on customer samples, automates the full assembly of cartridges, including valve bodies, rings, ceramic discs, dials, seals, and handle components, ensuring high efficiency and consistent quality.
This equipment features automatic material feeding for streamlined operation. It adopts PLC control system with touch screen for simple and intuitive operation. The assembly structure is equipped with high-precision pneumatic components including pneumatic slides and pneumatic grippers to ensure stable performance. After each assembly process, automatic inspection is carried out to check product quality. Defective products will be automatically rejected. It realizes full-automatic production, improves working efficiency and guarantees consistent product quality.
This automatic mixer cartridge assembly line features a streamlined, all-in-one workflow from component feeding to final testing. Designed for sanitary ware production, it integrates assembly, lubrication, and quality checks into a single continuous process. The fully automated operation minimizes manual intervention and ensures consistent, reliable results for every cartridge. It reduces human error, boosts production stability, and supports long-term, leak-free performance of finished products. Compact and easy to integrate into existing lines, it is built for efficiency and consistent quality output.
This automatic valve core lever assembly machine is professionally designed for plumbing valve production. It realizes full-automatic feeding, positioning, assembling and testing, greatly improving production efficiency and product consistency. Built with high-quality mechanical parts and stable control system, the equipment runs reliably with low failure rate. It is easy to operate and maintain, suitable for mass production of various sanitary valve products. Ideal choice for valve manufacturers to cut labor costs and upgrade production lines.
This automatic cartridge testing machine delivers high productivity with a testing capacity of 900 pieces per hour. It is specially designed for comprehensive performance and air tightness detection of faucet and plumbing valve cores. Featuring stable operation and precise test results, the equipment realizes full-automatic feeding, testing and sorting, effectively reducing manual labor. Built with durable components, it ensures long-term reliable running. Ideal for mass production lines, it greatly improves testing efficiency and product qualification rate for valve core manufacturers.
This automatic cartridge locker assembly machine features automatic valve core feeding. It is PLC-controlled with a touchscreen interface for easy operation. The assembly mechanism adopts precision pneumatic components, including pneumatic slides and grippers, to ensure stable and accurate performance. Each assembly process is followed by a quality check to confirm proper installation, with defective parts automatically rejected. Designed for high efficiency and low maintenance, it delivers reliable, consistent assembly results to meet industrial production demands.
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