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Application :
Ball Plunger AssemblyEfficiency :
900 PCS/HControl System :
PLC (Multiple brands available)Operator :
One operator for multiple machinesCustomizable :
We supply customized assembly and testing equipment for a full range of shower accessories
Machine 3D Drawing
Machine Work Flow:
Machine Parameters:
| No. | Item | Specification |
|---|---|---|
| 1 | Overall Dimension | 1000 × 1000 × 1800 mm |
| 2 | Noise Level | Working noise < 85 dB |
| 3 | Power Supply | Voltage: 220V, Power: 1 kW |
| 4 | Air Supply | Air pressure ≥ 0.5 MPa, Air consumption ≈ 40 L/min |
| 5 | Production Efficiency | 900 pcs/h |
Stable & Efficient Feeding：Locating pins and springs are fed by vibratory feeders, with a special separator for springs to avoid jamming and tangling, ensuring smooth feeding.
Precise Control & Easy Operation： PLC control system with touch screen interface allows quick parameter adjustment and manual/automatic mode switching, with low operation threshold.
High-Precision Assembly Mechanism：The core assembly unit adopts pneumatic slides and precision grippers, featuring fast response and high positioning accuracy, ideal for mass standardized production.
Full-Process Quality Control：Inspection stations are set before and after key processes to automatically detect and reject defective products (missing assembly, wrong assembly, etc.), ensuring high yield.
Low Noise & Energy Saving：Working noise is less than 85dB, rated power is only 1kW with low air consumption, suitable for most workshop environments.
Compact Structure & Easy Maintenance：The machine has a small footprint (1000×1000×1800 mm) with modular design, making replacement of wearing parts and daily maintenance simple and quick.
Target application: Specially developed for high-efficiency and stable assembly of faucet aerator parts Modular station design: Built-in shared stations for outlet mesh and filter mesh assembly; optional stations available for filter screen, housing/mounting seat and water diverter assembly Control system: Equipped with PLC control and touchscreen interface, stable running and convenient parameter adjustment Assembly accuracy: Each working procedure realizes precise fitting of components, cutting down labor input and product defect rate Flexible configuration: Supports customized layout to match various product specifications Production adaptability: Provides stable qualified finished products, well suited for large-scale production lines
Feeding & control system: Equipped with fully automatic vibratory bowl feeding, PLC control and HMI touchscreen operation Assembly structure: Adopts precision pneumatic slides and grippers to guarantee stable assembly Quality inspection & sorting: Each station is equipped with post-assembly inspection to check assembly accuracy; unqualified products will be automatically rejected Equipment performance: High operating efficiency, low maintenance cost and stable assembly quality Applicable industries: Suitable for mass production of hardware, sanitary ware and rubber components
Fully automatic shower head assembly equipment Adopts multi-station turntable + robotic vision integrated design to simplify production flow Compatible with 6 kinds of face covers and 2 types of ball plungers Realizes automatic feeding, assembling, welding and full-component inspection Equipped with quality detection for every working procedure to reject defective products Vision positioning system guarantees high assembly precision Supports production of various product models Features high production efficiency and stable product quality Requires little manual operation, suitable for mass batch manufacturing
Automatic assembly and welding machine specially for shower heads Equipped with vibratory bowl feeders for automatic parts feeding Adopts servo-controlled ultrasonic welding system Fitted with 4-axis robotic arms with visual positioning for shower body loading Motion system composed of cam indexers and servo modules Controlled by PLC with touch screen human-machine operation Supports visual alignment for accurate positioning Built with high-precision pneumatic components Comes with post-assembly performance testing function Automatic defective product rejection mechanism Ensures high-efficiency and stable reliable production
Automatic assembly machine controlled by PLC, equipped with HMI touchscreen for easy operation Adopts high-precision pneumatic parts including pneumatic slides and grippers for assembly work Each working procedure is equipped with pass/fail inspection to monitor assembly quality Built-in automatic rejection function for defective products Realizes stable, high-efficiency and reliable production performance Low maintenance cost and user-friendly operation
Automatic slide assembly machine controlled by PLC with HMI for simple operation Equipped with 4-axis manipulators, servo modules and pneumatic grippers to realize precise assembly Fitted with precision vibratory feeder for automatic material feeding Integrated post-assembly inspection function with automatic defective product rejection Configured with 2 sets of Delta 4-axis manipulators Installed with 6 sets of Panasonic / Hikvision vision positioning systems Delivers stable running performance and consistent assembly quality Machine dimension: 8000×1800×1800 mm Working power supply: 220V Required air pressure: ≥0.5 MPa Production capacity: 400–500 pieces per hour Operating noise: below 85 dB (vibratory feeder excluded)
Special testing machine for air tightness inspection of Ø10 check valves Adopts PLC control system with touch screen for intuitive operation Main drive fitted with cam index dial to realize stable rotary movement Assembly and testing mechanisms equipped with servo modules, pneumatic slides and grippers High-precision vibratory feeders ensure stable and consistent parts feeding Built-in automatic defective product rejection function Provides reliable air tightness testing and high production throughput Requires little manual operation from workers
Dedicated automatic assembly line for check valves PLC control system matched with touch screen for easy operation Main transmission adopts cam index dial to achieve stable rotation Assembly mechanisms use high-precision pneumatic parts including slides and grippers Each station is equipped with post-assembly inspection to check assembly tightness Supports automatic rejection of defective workpieces Guarantees consistent high-quality finished products
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