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Application :
Bathroom Spray Gun AssemblyEfficiency :
600 PCS/HControl System :
PLC (Multiple brands available)Operator :
One operator for multiple machinesCustomizable :
We provide customized assembly and testing machines for various shower components and accessories
Machine 3D Drawing
Machine Functions:
| Step | Process Name | Description |
|---|---|---|
| 1 | Waterway Feeding | The waterway component is fed into the dedicated assembly line via an automated feeding system. |
| 2 | O-ring Assembly | Sealing O-rings are automatically installed onto the waterway to ensure watertight connections. |
| 3 | O-ring Inspection | Machine vision or mechanical inspection verifies that the O-rings are correctly seated, undamaged, and properly positioned. |
| 4 | Outlet Cap Tightening | The outlet cap is threaded onto the waterway and tightened to the specified torque to secure the assembly. |
| 5 | Housing Feeding | The shower housing is fed into the main assembly line. |
| 6 | Waterway Assembly | The pre-assembled waterway is inserted into the shower housing. |
| 7 | Snap-Fit Assembly | Retaining clips or snap-fit components are installed to lock the waterway and housing together. |
| 8 | Diverter Shaft Assembly | The flow control diverter shaft is installed into the assembly. |
| 9 | Button Assembly (Line 1) | The control button for the diverter is assembled. |
| 10 | Secondary Snap-Fit Assembly | Additional snap-fit components are installed to complete the housing assembly. |
| 11 | Secondary Button Assembly | The final control button assembly step is completed. |
| 12 | Air Leak Test #1 | The first round of pneumatic leak testing is performed to check for water/air leaks in the sealed assembly. |
| 13 | Air Leak Test #2 | A second, independent leak test is conducted to verify the sealing performance at different pressure points. |
| 14 | Finished Product Unloading | The fully assembled and tested shower component is unloaded from the line, with defective parts automatically rejected at test stations. |
Machine Parameters:
| No. | Item | Specification (English) |
|---|---|---|
| 1 | Overall Dimensions | 2800 × 2000 × 1800 mm |
| 2 | Noise Level | Operating noise: < 85 dB |
| 3 | Power Supply | Voltage: 220V, Power: 1.5 kW |
| 4 | Air Supply | Air pressure: ≥ 0.5 MPa |
| 5 | Equipment Efficiency | 600 PCS/H |
Target application: Specially developed for high-efficiency and stable assembly of faucet aerator parts Modular station design: Built-in shared stations for outlet mesh and filter mesh assembly; optional stations available for filter screen, housing/mounting seat and water diverter assembly Control system: Equipped with PLC control and touchscreen interface, stable running and convenient parameter adjustment Assembly accuracy: Each working procedure realizes precise fitting of components, cutting down labor input and product defect rate Flexible configuration: Supports customized layout to match various product specifications Production adaptability: Provides stable qualified finished products, well suited for large-scale production lines
Feeding & control system: Equipped with fully automatic vibratory bowl feeding, PLC control and HMI touchscreen operation Assembly structure: Adopts precision pneumatic slides and grippers to guarantee stable assembly Quality inspection & sorting: Each station is equipped with post-assembly inspection to check assembly accuracy; unqualified products will be automatically rejected Equipment performance: High operating efficiency, low maintenance cost and stable assembly quality Applicable industries: Suitable for mass production of hardware, sanitary ware and rubber components
Fully automatic shower head assembly equipment Adopts multi-station turntable + robotic vision integrated design to simplify production flow Compatible with 6 kinds of face covers and 2 types of ball plungers Realizes automatic feeding, assembling, welding and full-component inspection Equipped with quality detection for every working procedure to reject defective products Vision positioning system guarantees high assembly precision Supports production of various product models Features high production efficiency and stable product quality Requires little manual operation, suitable for mass batch manufacturing
Automatic assembly and welding machine specially for shower heads Equipped with vibratory bowl feeders for automatic parts feeding Adopts servo-controlled ultrasonic welding system Fitted with 4-axis robotic arms with visual positioning for shower body loading Motion system composed of cam indexers and servo modules Controlled by PLC with touch screen human-machine operation Supports visual alignment for accurate positioning Built with high-precision pneumatic components Comes with post-assembly performance testing function Automatic defective product rejection mechanism Ensures high-efficiency and stable reliable production
Automatic assembly machine controlled by PLC, equipped with HMI touchscreen for easy operation Adopts high-precision pneumatic parts including pneumatic slides and grippers for assembly work Each working procedure is equipped with pass/fail inspection to monitor assembly quality Built-in automatic rejection function for defective products Realizes stable, high-efficiency and reliable production performance Low maintenance cost and user-friendly operation
Automatic slide assembly machine controlled by PLC with HMI for simple operation Equipped with 4-axis manipulators, servo modules and pneumatic grippers to realize precise assembly Fitted with precision vibratory feeder for automatic material feeding Integrated post-assembly inspection function with automatic defective product rejection Configured with 2 sets of Delta 4-axis manipulators Installed with 6 sets of Panasonic / Hikvision vision positioning systems Delivers stable running performance and consistent assembly quality Machine dimension: 8000×1800×1800 mm Working power supply: 220V Required air pressure: ≥0.5 MPa Production capacity: 400–500 pieces per hour Operating noise: below 85 dB (vibratory feeder excluded)
Special testing machine for air tightness inspection of Ø10 check valves Adopts PLC control system with touch screen for intuitive operation Main drive fitted with cam index dial to realize stable rotary movement Assembly and testing mechanisms equipped with servo modules, pneumatic slides and grippers High-precision vibratory feeders ensure stable and consistent parts feeding Built-in automatic defective product rejection function Provides reliable air tightness testing and high production throughput Requires little manual operation from workers
Dedicated automatic assembly line for check valves PLC control system matched with touch screen for easy operation Main transmission adopts cam index dial to achieve stable rotation Assembly mechanisms use high-precision pneumatic parts including slides and grippers Each station is equipped with post-assembly inspection to check assembly tightness Supports automatic rejection of defective workpieces Guarantees consistent high-quality finished products
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