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This automated shower assembly line features semi-manual loading for the housing, automatic feeding via vibratory bowl feeders, and manual unloading. Controlled by a PLC with a user-friendly touchscreen interface, it ensures stable and intuitive operation. Its gripping mechanism utilizes high-precision pneumatic components, including pneumatic slides and grippers, for reliable part handling. Designed for efficiency and low maintenance, the line balances automated processes with manual oversight to deliver consistent, high-quality finished products.
Application/Function :
Bathroom Spray Gun AssemblyEfficiency :
600 PCS/HControl System :
PLC (Multiple brands available)Operator :
One operator for multiple machinesCustomizable :
We provide customized assembly and testing machines for various shower components and accessories
Machine 3D Drawing
Machine Functions:
| Step | Process Name | Description |
|---|---|---|
| 1 | Waterway Feeding | The waterway component is fed into the dedicated assembly line via an automated feeding system. |
| 2 | O-ring Assembly | Sealing O-rings are automatically installed onto the waterway to ensure watertight connections. |
| 3 | O-ring Inspection | Machine vision or mechanical inspection verifies that the O-rings are correctly seated, undamaged, and properly positioned. |
| 4 | Outlet Cap Tightening | The outlet cap is threaded onto the waterway and tightened to the specified torque to secure the assembly. |
| 5 | Housing Feeding | The shower housing is fed into the main assembly line. |
| 6 | Waterway Assembly | The pre-assembled waterway is inserted into the shower housing. |
| 7 | Snap-Fit Assembly | Retaining clips or snap-fit components are installed to lock the waterway and housing together. |
| 8 | Diverter Shaft Assembly | The flow control diverter shaft is installed into the assembly. |
| 9 | Button Assembly (Line 1) | The control button for the diverter is assembled. |
| 10 | Secondary Snap-Fit Assembly | Additional snap-fit components are installed to complete the housing assembly. |
| 11 | Secondary Button Assembly | The final control button assembly step is completed. |
| 12 | Air Leak Test #1 | The first round of pneumatic leak testing is performed to check for water/air leaks in the sealed assembly. |
| 13 | Air Leak Test #2 | A second, independent leak test is conducted to verify the sealing performance at different pressure points. |
| 14 | Finished Product Unloading | The fully assembled and tested shower component is unloaded from the line, with defective parts automatically rejected at test stations. |
Machine Parameters:
| No. | Item | Specification (English) |
|---|---|---|
| 1 | Overall Dimensions | 2800 × 2000 × 1800 mm |
| 2 | Noise Level | Operating noise: < 85 dB |
| 3 | Power Supply | Voltage: 220V, Power: 1.5 kW |
| 4 | Air Supply | Air pressure: ≥ 0.5 MPa |
| 5 | Equipment Efficiency | 600 PCS/H |
This automatic aerator assembly machine is designed for efficient, consistent assembly of faucet aerator components. The modular process includes shared stations for outlet mesh and filter mesh assembly, plus optional stations for filter screen, housing/mounting seat, and water diverter assembly. Controlled by PLC with a touchscreen interface, it ensures stable operation and easy parameter adjustment. Each step guarantees precise component fitting, reducing manual labor and error rates. It supports flexible configuration to meet different product specifications, delivering reliable finished product output for high-volume production lines.
This automatic assembly machine features fully automatic vibratory bowl feeding, PLC control, and HMI touchscreen operation. It uses precision pneumatic components like slides and grippers for stable assembly. Each station includes post-assembly inspection to confirm proper fitting, with non-conforming parts automatically rejected. Designed for high efficiency, low maintenance, and consistent quality, it is ideal for mass production in hardware, sanitary ware, and rubber component industries.
This fully automatic shower head assembly machine integrates multi-station turntable technology and robotic vision for streamlined production. It supports 6 face cover variants and 2 ball plunger types, with automatic feeding, assembly, welding, and inspection for all components. Every process includes quality checks to eliminate defects, while vision-guided positioning ensures precise assembly. Compatible with multiple models, it delivers high efficiency, consistent quality, and minimal manual intervention for mass production.
This shower head automatic assembly & welding machine uses vibratory bowl feeders for parts supply, servo-driven ultrasonic welding, and 4-axis robotic arms with visual positioning for shower body loading. It adopts cam indexers and servo modules for motion control, PLC & touchscreen operation, visual alignment, precision pneumatic components, and post-assembly testing with defective part rejection, ensuring efficient, reliable production.
This automatic assembly machine is controlled by PLC with HMI touchscreen operation. It adopts high-precision pneumatic components such as pneumatic slides and grippers for assembly. Each process is followed by pass/fail inspection to detect assembly quality, with defective products automatically rejected. The system ensures stable, efficient, and reliable production with low maintenance and easy operation.
This automatic slide assembly machine is PLC-controlled with HMI operation for easy use. It uses 4-axis manipulators, servo modules, and pneumatic grippers for precision assembly, with a precision vibratory feeder for feeding. Post-assembly inspection ensures defective parts are rejected. Equipped with 2 Delta 4-axis manipulators and 6 Panasonic/Hikvision vision systems, it delivers stable, high-quality assembly. With a footprint of 8000×1800×1800 mm, it runs on 220V power and ≥0.5 MPa air pressure, achieving 400–500 parts/hour with noise below 85 dB (excluding the feeder).
This machine is designed for air tightness testing of Ø10 check valves. It features PLC control with touchscreen operation for intuitive use. The main drive uses a cam index dial for stable rotation, while assembly mechanisms utilize servo modules, pneumatic slides, and grippers. High-precision vibratory feeders ensure consistent feeding, and defective products are automatically rejected. The equipment delivers reliable, high-throughput testing with minimal operator intervention.
This automatic assembly line is specifically designed for the check valve. It features PLC control and touchscreen operation for user-friendly control. The main drive uses a cam index dial for stable rotation, while assembly mechanisms adopt precision pneumatic components like slides and grippers. Each station includes post-assembly inspection to verify proper fitting and automatically rejects defective products, ensuring high-quality output.
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